I've always wanted to build an RV out of a sprinter van, and for the past month I've noticed a guy in the neighbourhood has been building one out of a white delivery van. He's got lightweight paneling and insulation up on the walls, and is custom building cabinetry for it. Every time I drive by he's a little further along. From what I can see it looks like he knows what he's doing, very neat.
Sprinters and Ford Transits are plentiful around here, but a good one isn't exactly cheap either.
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